How and Why to Use a Kiln Exhaust System

A Handy Guide to a Kiln Exhaust System

diagram of Envirovent kiln vent

A direct kiln vent that draws air out of the kiln itself is shown. Holes in the kiln lid let air in to replace than being withdrawn. Room air is also drawn into the vent duct. That air enters through holes in the cup under the kiln, and mixes with the kiln vapors, keeping the vent duct cool. Both illustrations courtesy of Skutt,

If you are looking to buy a kiln, you will need to consider a kiln exhaust system too. Typically we think of kiln vents as primarily a ceramic studio safety precaution, but a proper kiln ventilation system benefits both the work inside the kiln and the people (and don’t forget studio pets!) around it. In addition, a good kiln exhaust system is good for your kiln!

In this post, an excerpt from the Ceramics Monthly archives, Dave Finkelnburg explains how a kiln exhaust system works and why all kilns should be vented. – Jennifer Poellot Harnetty, editor.

PS. Learn more about the problems caused by not venting a kiln, and how to properly use and care for your kiln vent in the April 2017 issue of Ceramics Monthly!

Why Vent a Kiln?

Kiln vents are primarily used to protect the health of people around the kiln. An additional benefit is that a vented kiln produces cleaner firings, ultimately contributing to brighter glaze colors and fewer glaze faults. A kiln exhaust system can also be used to cool the kiln more rapidly, but in a controlled manner.

A Guide to Ceramic Kilns

Find helpful tips for choosing the right kiln firing method when you download this freebieA Guide to Ceramic Kilns.

All kiln firings produce fumes by burning off organic material from either the clay body or glazes. The fumes produced in any firing are water, carbon, sulfur compounds, and potentially heavy metals if the firing temperature is hot enough and volatile metals are present. Carbon is mostly carbon dioxide, but also a little carbon monoxide. Other volatile carbon compounds can come off early in the firing. Most carbon compounds come from the organic materials in the clay body, but some carbon dioxide comes from decomposition of carbonates (whiting and dolomite) late in the firing. However, any gum or other organic material added to a glaze also contributes organics to the kiln atmosphere, as do oils used if one is firing overglazes. Sulfur compounds burn off from pyrite, a minor contaminant in clays. Without proper kiln venting, these vapors will leak into the kiln room and become a health hazard.

Sulfur fumes are particularly irritating, producing a burning sensation in the eyes, nose, and lungs. Organic burnout produces compounds that can be harmful for a variety of reasons. The most immediate hazard is the potential for carbon monoxide to be present in the kiln fumes.

How Does Kiln Venting, or Not, Affect the Fired Work?

When we say organics and sulfur burn, that means they react with oxygen in the air in the kiln to produce carbon, hydrogen, and sulfur oxide compounds. Those chemical reactions reduce the amount of oxygen in the kiln atmosphere. An unvented kiln can thus go into reduction while these reactions take place. In this situation, the organics and sulfur do not have enough oxygen to burn away. These unreacted materials thus can remain to cause clay and glaze faults (like black coring and pinholing) and murky appearing glaze surfaces. By using a kiln exhaust system, the oxygen-deficient kiln vapors are removed and replaced by oxygen-rich air from the kiln room.

Direct kiln vents ensure there is an abundance of oxygen inside the kiln, producing clean burnout of oxygen and sulfur compounds which, if not removed completely, can contribute to glaze faults later. In addition, a strong oxidizing atmosphere in the kiln produces brighter glaze colors, particularly with shades of iron red, yellow, and brown. This is why it is important to use a kiln vent even if it is located outside. A properly vented kiln assures a more reliably oxidizing atmosphere within the kiln, which is helpful to the finished appearance of the work.

diagram of a kiln vent hood

An indirect kiln vent captures kiln vapors that leak from the kiln and draws them out of the kiln area. The collection efficiency of such a vent depends on the air velocity at the face of the vent hood. Higher velocities capture more kiln vapors. Both illustrations courtesy of Skutt,

How a Kiln Exhaust System Works

There are several excellent kiln venting systems on the market. They can be separated into two simple categories. One is hood-type venting and the other is direct venting.

A kiln vent hood is installed above the kiln and operates in the same way an exhaust hood works above an ordinary kitchen stove. An exhaust fan inside the duct leading from the hood to the outdoors pulls air in from around the kiln beneath the hood.

A hood exhaust collects fumes that escape the kiln. It also removes a significant volume of room air. The efficiency of such a system depends on the volume of air drawn through the kiln vent hood relative to the volume of the room, and also on whether there are other drafts in the room that can disrupt air flow into the hood. A proper kiln vent hood relies on an adequate amount of makeup air being allowed to flow into the room, either under doors, through open windows or doors, or through inlet vent openings in a room wall or roof.

Kiln vent hoods are most useful at protecting people in the kiln room from harmful gases coming off the kiln during a firing. They are not necessarily completely effective at removing all kiln fumes from a kiln room. Because of their design, they do not pull fumes out of the kiln itself.

A direct vent uses a fan or blower to pull air both from the room and directly from the kiln. This is done by connecting an exhaust fan to the kiln using a duct and a fitting that mounts over one or more very small holes in the kiln wall or, more often, the kiln floor. To pull some air from the kiln requires that the same amount of air has to be flowing into the kiln somewhere else to replace the air flowing out.

A common arrangement involves mounting the exhaust fan on a wall or stand near the kiln. A flexible hose connects the suction side of the fan to a housing over a small vent hole in the center of the bottom of the electric kiln. The exhaust duct is routed outside the kiln room, either through the roof or through a wall away from any windows, doors, or air intake openings.

The housing either has several holes in it to admit room air, or it is mounted with a small gap, typically ¼ to ³⁄8 of an inch, between the housing and the kiln bottom. When the fan is running, it draws a small volume of air from the kiln and a larger volume from the room at the same time. The room air mixes with the kiln vapors to cool them enough so the exhaust duct is not hot.

A squirrel-cage wheel on the fan, also called a centrifugal fan, is most common (rather than a propeller fan, known as an axial fan). That’s because the squirrel-cage fan will move a similar amount of air despite moderate restrictions on the inlet or outlet of the fan. Air flow from a propeller fan, on the other hand, will fall if there are restrictions on the fan inlet or exhaust.

**First published in 2017.
  • Courtney P.

    I’m pretty new to firing (ie obsessively reading every manuel in my possesion). When exactly during a firing, is the vent supposed to run? The whole time? At a certain temp? Just when cooling? Thank you!!

  • The Hood Vent or Vent A Kiln system is 68 dba or described as a conversational voice level. When the exhaust hose is connected it gets even quieter. Vent A Kiln Corp recommends a hood size that allows for at least 2 inches of overhang on all sides of kiln with the hood positioned just two inches above the closed kiln lid. Our studies have shown bigger isn’t necessarily better in this area. A properly sized canopy hood kiln ventilation system like the Vent A Kiln system is the only way to remove the HEAT and FUMES from a kiln firing.

  • Hi I am fairly new at potting and I am in the process of venting a kiln in a studio I recently had built in my back yard. I have been reading about venting but it is confusing. My question is which system – downdraft or hood venting is better? They both seem to have some drawbacks i.e. hoods do not necessarily draw fumes out of the kiln and downdrafts do not capture fumes escaping through the lid etc. of the kiln. Is one system better than the other particularly if I want to be working in the studio while the kiln in firing?

  • Alllan W.

    Please help: I have a 10 cubic foot Firecraft kiln and would like to know how big the fan needs to be fro the down draft venting to work properly. How many CFM should the fan be

  • Subscriber T.

    Hi Carol
    I have a separate room that holds my ceramic molds and my 2 kilns. My work studio is connected with a door to my kiln room. Both of my kilns are old style and use the cones for determining firing. I have a big vent hood over my big kiln, with a fan that goes thru the roof to the outside. I also installed a fire-proof special gyprock type wall behind the kiln. I always have the door closed between the two rooms when firing. I try to not even go in to the kiln room when it is firing. If I have to, I do so quickly. I wish I had the money for a new electronic kiln that I could attach a vented hood that sucks out the fumes from inside the kiln direct to outside. Remember that there are nasty things in some glazes. Health and safety are really important when it’s in the home. I never leave the house with the kiln firing and never go to bed with it running. I have heard first hand about

  • Carol D.

    So, I am about to move my studio to a new home. The kiln will be moved to the basement in my new studio. I am working on the configuration of the new studio. I have access to venting to the outside thru the basement windows. After reading this article, it sounds like I need to use both types of venting. I have a Vent-Master on the kiln now, but it does not remove all the gases from the firing. I am considering purchasing a hood vent. I realize that neither is a perfect system, but I am hopeful that I can remove most of the fumes that way. Any additional recommendations? Should I be concerned about working in the studio while it’s firing? How noisy is the hood vent?

    • Eduardo B.

      Carol Re: Sizing your kiln hood, please take attention to the following:
      AMOUNT OF AIR TO BE EXTRACTED: For efficient capture of contaminants the horizontal open area of your hood should be bigger than the kiln by 10 inches all around. Lets assume that the kiln is 50 x 40 inches, then your hood should have an area of 70 x 60 inches. Drop the lower level of the hood to the top level of the kiln. Around the kiln you have now an open area of 17.5 sqft.
      Over this area you have to maintain a velocity of 100 Feet per minute .
      Your extraction volume is 17.5 sqft x 100 Fpm = 1750 CFM (Cubic Feet per Minute).
      If you send me your layout I will make a Project drawing and select the Fan for you. Obviously no costs involved.

Leave a Reply

You must be logged in to post a comment.

Enter Your Log In Credentials
This setting should only be used on your home or work computer.

Larger version of the image
Send this to a friend